A broken 44-meter turbine blade from Vattenfall’s Kentish Flats Offshore Wind Farm has been recycled by Plaswire, a Northern Eire-based firm. Plaswire has developed a sustainable answer which overcomes the problem of what to do with scrap wind turbine parts.
The recycling course of will give new life to the previous blade, by turning it into RX Polymer, a cloth used for development, packaging, furnishings and logistics elements.
With the ability to recycle previous turbine blades inside the UK is extra environmentally pleasant than sending them additional afield, which might produce extra carbon emissions because of the distances the previous blade should journey to be processed.
Though 90% of a wind turbine is already recyclable, turbine blades are manufactured from glass-fibre strengthened composite supplies and are due to this fact more difficult to course of. This yr Vattenfall has expanded its formidable targets to recycle all decommissioned turbine blades and different parts by 2030.
Exterior of the UK, Vattenfall has been exploring utilizing previous blades for development, photo voltaic panel framing and as noise obstacles. Most just lately the idea of utilizing blades as floating islands with area for housing and play areas was examined at Dutch Design Week.
Eva Julius-Philipp, head of Setting and Sustainability at Vattenfall’s Enterprise Space Wind, mentioned, “Because the wind business continues to develop to offer fossil-free power throughout the globe, Vattenfall is dedicated to selling a round economic system which reduces environmental impacts all through the whole product lifecycle. Reworking decommissioned blades into new materials is a vital step in guaranteeing sustainable finish of life options for wind turbine parts.”
Sending blades, everlasting magnets, nacelle canopies and nostril cones to a andfill is already banned by Vattenfall, which operates 10 onshore and offshore wind farms within the UK. The corporate has additionally set a goal of attaining 100% round outflow of everlasting magnets from their wind farms decommissioned from 2030 onward, making Vattenfall one of many first builders to decide to a detailed round economic system goal for these essential parts.
The Kentish Flats Offshore Wind Farm is certainly one of 5 offshore wind farms constructed and operated by Vattenfall within the UK. Three of those, together with Kentish Flats, are situated off the coast of Kent, with all three producing sufficient electrical energy yearly to energy greater than 400,000 UK properties. For the reason that firm’s first Kent wind farm—Kentish Flats—was in-built 2005, offshore wind has turn into an inexpensive, dependable and very important a part of the UK power system.
Plaswire creates industrial options for waste polymers inside the industrial sustainability sector. Pushed by innovation, Plaswire is deeply dedicated to the pursuit of a net-zero future the place each motion and choice is guided by the ideas of environmental accountability.
Sensible programs and coded processing allows detailed life cycle evaluation information for every blade, from its arrival for processing to the RX Polymer being produced, giving traceably and steerage for future recycling. The RX Polymer answer diverts supplies from incineration and cement kilns, stopping 2.7 tonnes of CO2 per tonne processed. RX Polymer merchandise change excessive virgin uncooked supplies resembling plastics and precast concrete and scarce wooden, stopping extra carbon manufacturing.
Plaswire subsequent yr will fee the primary single-pass blade processing line, situated at a quayside near an offshore wind farm, eliminating advanced and costly overland logistics.
—POWER edited this content material, which was contributed by Vattenfall’s UK Media Relations group.