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Cease the leaks and begin the financial savings


Compressed air methods are trade workhorses that present pressurized air to energy important plant tools, controls and instruments. They are often vulnerable to leaks that price you cash and cut back tools effectivity. In a aggressive enterprise setting, fixing compressed air leaks is one quick and straightforward approach to preserve working prices in examine. It’s additionally simpler than ever with new money incentives from Vitality Belief of Oregon.

Cease the leaks and begin the financial savings

Discovering and fixing compressed air leaks is a low-cost exercise with sturdy potential for vitality and price financial savings. “We actually wish to assist prospects reap the benefits of leak restore financial savings,” mentioned Kelson Redding, Vitality Belief Manufacturing Effectivity outreach supervisor, “so we’re serving to determine leaks and making it straightforward to obtain money incentives for fixing them.”

photo of compressed air leak tag

Air leak restore incentive charges are calculated by the financial savings you obtain. Eligible tasks obtain $0.05 per kilowatt hour (kWh) saved, as much as $125,000. “We’re not requiring elements and labor price documentation, plus with the brand new incentive construction, you might be prone to recoup your prices by the point the undertaking is full. That’s how quickly the financial savings may gain advantage your backside line,” mentioned Redding.

A high-value motion

If you happen to’re anyplace close to your air compressor, you most likely really feel the warmth it places out. “For each kWh of electrical energy your compressor consumes, and also you pay for, you solely get about 0.15 kWh value of usable compressed air. A lot of the vitality enter is definitely misplaced as warmth rejected from the compressor cooler. As a result of these methods are inefficient to start with, leaks are a really vital vitality expense,” mentioned Redding.

This graphic exhibits how a lot the price of a single leak can add up over a yr, relying on the dimensions of its opening. Many leak searches detect dozens or extra.

diagram listing hose size to cost per year.
1/16" = $523
1/8" = $2095
1/4"=$8382
Costs calculated using electricity rate of $0.05 per kilowatt hour assuming constant operation and an efficient compressor

Supply: Compressed Air Greatest Practices

Moreover, you probably have many undetected leaks, your system gained’t preserve sufficient stress to optimally function tools and controls, and you might resolve to put money into a brand new compressor.

photo of man using compressed air

Fixing leaks is often one of the cost-effective electrical energy financial savings investments, particularly with money incentives to assist. Plus, air leak restore helps lengthen the life of apparatus by chopping again on how usually it cycles. Much less working time additionally reduces upkeep necessities and unscheduled downtime.

Extra financial savings in a couple of straightforward steps

Industrial prospects can take part within the compressed air leak restore provide as soon as each 12 months. Eligible tools consists of one or two rotary screw compressors with larger than 25 horsepower for the system (no cap), and variable frequency drive or load/unload management. In case your system doesn’t meet these necessities, you should still qualify for leak restore as a customized energy-efficiency undertaking.

If you happen to’ve by no means participated, or it’s been greater than a yr, contact Vitality Belief to schedule a leak sweep with a program consultant. They’ll scan your system, tag the leaks and offer you a leak report that features financial savings and incentive estimates. You resolve how and when to restore the leaks. When you’re achieved, Vitality Belief will confirm the repairs and ship you an incentive examine.

Are you able to cease the leaks and begin the financial savings? Name us at 1.866.202.0576
or electronic mail Manufacturing@energytrust.org.

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